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The Role of Low-Carbon Hydrogen in Optimising Hydrogen Production Costs and Electrolysis Plant Design

S. Serna, T. Gerres, R. Cossent

34th European Conference on Operational Research - EURO 2025, Leeds (Reino Unido). 22-25 junio 2025


Resumen:

Renewable hydrogen has gained significant attention in European regulations as a key element in decarbonising sectors where electrification is challenging. Several studies have analysed the production cost of RFNBO (Renewable Fuel of Non-Biological Origin) hydrogen and the impact of strict production conditions, particularly the temporal correlation between renewable electricity generation and electrolyser consumption (Delegated Act 2023/1184).
In contrast, the role of electrolytic low-carbon hydrogen as defined in of Directive (EU) 2024/1788, has received less attention. This Directive allows low-carbon hydrogen production using grid electricity, provided it meets emission reduction targets relative to a fossil fuel benchmark.
Integrating RFNBO and low-carbon hydrogen offers investment and operational advantages. It minimizes inefficient start-stop cycles, increases annual operating hours, and reduces investment impact by spreading the costs over a greater output.
However, the production of low-carbon hydrogen is uncertain as it depends on the emission intensity of the grid. This introduces challenges in designing a system that ensures reliable hydrogen supply while complying with regulatory constraints. This paper explores the role of low-carbon hydrogen in reducing production costs and its impact on plant design. We developed an optimisation model that integrates investment decisions with operational planning under different grid-electricity emission profiles scenarios.


Resumen divulgativo:

El hidrógeno es clave para la descarbonización de sectores difíciles de electrificar. Este estudio analiza el rol del hidrógeno hipocarbónico o bajo en emisiones en el diseño óptimo de una planta. Se desarrolla un modelo de optimización para evaluar decisiones operativas e inversivas.


Palabras clave: low carbon hydrogen, optimization, plant design, techno-economic analysis, LCOH


Fecha de publicación: 2025-06-22.



Cita:
S. Serna, T. Gerres, R. Cossent, The Role of Low-Carbon Hydrogen in Optimising Hydrogen Production Costs and Electrolysis Plant Design, 34th European Conference on Operational Research - EURO 2025, Leeds (Reino Unido). 22-25 junio 2025.


    Líneas de investigación:
  • Integración de energía renovable
  • Modelado de procesos industriales y tecnologías de descarbonización industrial
  • Evaluación técnico-económica de tecnologías para la descarbonización

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